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VEHICLE
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9 TONNER BSVI
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GENERAL
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The refuse compactor vehicle shall be a universal type and suitable for changing
field of operation.
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It shall be easy to handle and will allow the loading personnel to operate the
vehicle with minimum physical effort and maximum safety.
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The vehicle shall be capable of automatically unloading garbage from closed
containers of 1100 liters capacity.
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The loading height shall not be more than 1.2 meters from ground level.
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The compactor consists of the following:
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o Compaction body
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o Tail gate
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o Ejection system
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o Slider plate
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o Packer plate
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o Bin lifting system
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COMPACTION BODY
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Capacity
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7 cum
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Floor
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4 mm thk MS
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Side
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3 mm thk MS
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Top
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3 mm thk MS
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Floor cross member
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Square/rectangular MS pipe structure
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Floor long member
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MS channel section
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Tail gate locking arrangement at rear of the body.
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Ejection system
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Channel guides are welded inside of the compaction body on both sides for smooth
nylon guided movement of ejection plate.
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A leachate collection chamber is provided at front of the body.
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Rubber gasket is fitted at rear of the compaction plate.
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TAIL GATE
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Tail gate components
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1.Tail gate with hopper
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2. Slider plate
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3. Packer plate
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MATERIAL
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Hopper bottom plate
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4 mm thk MS
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Side plate
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3 mm thk MS
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Slider plate
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4 mm thk MS
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Packer plate
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4 mm thk MS
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Tail gate with hopper
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The tail gate with hopper will form the basic structure to which the functional
parts, slide plate and packer plate shall be attached.
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The hopper shall be able to take the refuse from the garbage bins.
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Hopper capacity
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0.75 cum
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At its top , it shall be fixed to the refuse collection body by means of two slotted
hinges and shall be supported by two hydraulic rams and two locking hooks mounted to
the rear frame of the body. These bearing points and the locking hook shall take up
the compression forces.
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The hopper used to take in the refuse shall be permanently welded in between the
side walls.
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Slider plate
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The slider plate shall be robust profile reinforced steel construction.
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It shall be actuated by two hydraulic rams and shall run nylon sliding blocks.
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At the bottom end of the slide plate a movable packer plate shall be embedded.
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Packer plate
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The packer plate shall be consisting of highly solid steel and the strongly
reinforced lateral bearing arms for the attachment of the hydraulic rams.
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It shall clear the hopper and initiate the primary compaction within the hopper. On
completion of the swivel movement the compaction of the refuse and its
transportation into the refuse collection body shall begin.
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Bin lifter
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Bin lifting system is provided at rear of the tail gate.
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The lifter system shall be capable to lift 1.1 cum bin
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Two double acting hydraulic cylinders shall be provided for lifting the bin.
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HYDRAULIC SYSTEM
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Hydraulic cylinders
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Tail gate cylinder
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02 numbers double acting
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Slider plate cylinder
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02 numbers double acting
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Packer plate cylinder
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02 numbers double acting
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Bin lifter cylinder
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02 numbers double acting
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Ejection plate cylinder
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01 number telescopic double acting
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Cylinder tube
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Honned tube
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Cylinder rod
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Precision Hard chrome plated
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Seals
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Reputed make
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Hydraulic pump
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Cassapa or equivalent make hydraulic pump
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Power for pump is taken from vehicle's engine.
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PRV
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Inbuilt PRV in control valve to safeguard the hydraulic circuit and to prevent
excess loading of the equipment.
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Controls
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Walvoil or equivalent make control valve.
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Hydraulic oil tank
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Hydraulic oil tank of suitable capacity with suction filter, return filter, oil
level gauge and breather
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Paint
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Two coat of epoxy primer
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Two coat of PU/synthetic enamel paint
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